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From our experience the final size should also depend on what size shirts you want to order sizes like Large, X-Large and XXL shirts somewhere usually between 10"-11 1/2" wide by up to 12" tall so it will look good on all five sizes. Sort of one size fits all. If its just text lettering we recommend up to 12" wide to give it more height top to bottom. For Larger size shirt such as 2XL designs should be somewhere around a maximum of 14" wide by up to 19" tall.
For Women's shirts the design should be somewhere around a 3" circle by up to 8" wide since space is more limited. Maximum print area is 10" wide by 12" tall.
11 1/2"-12" Wide
Men's shirt sizes Small thru 3XL one size print fits all.
Full Size Print 11 1/2"-12" Wide. Circle Print 9"-11" Wide.
MAX 19" TALL
MAX 14" WIDE
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"Over 32 Years T-Shirt Printing Experience!"
Your Best Source for Professional T-Shirt Printing and Wholesale Prices.